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The Future of Roads Ramparts with the Edge of Geosynthetics

Suntech Geotextile Private Limited, established in 2013, is a reputable manufacturer and supplier of high-quality geosynthetics. Since its inception, it has solidified its position in the market. In a remarkably short time, Suntech has risen to prominence as a leading brand in the global geotextile sector. With a production capacity of 7000 tons or 30 million square meters per annum, facilitated by two production lines capable of widths up to 4.5 and 6 meters, Suntech is equipped to meet diverse demands.

Committed to delivering expertise through top-notch products, Suntech caters to civil engineering applications, environmental protection endeavors, and various industrial needs. Their dedication lies in providing superior technical textiles to address modern engineering challenges, including stabilization, separation, filtration, reinforcement, drainage, and erosion control. Suntech actively disseminates the advantages of geosynthetics to governmental organizations, engineering firms, and contracting companies.

Amit Jain, Director of Suntech Geotextile, spoke exclusively with The Interview World, highlighting the revolutionary impact of geosynthetic materials on the construction industry. He emphasized government initiatives promoting their use in national highway projects, stressing their durability and eco-friendliness. Additionally, Jain underscored how these materials have slashed construction costs and timeframes. Here are the key takeaways from his insightful interview.

Q: What novel geosynthetic materials your company has developed to revolutionize the construction industry?

A: In contemporary construction, geotextiles are pivotal, especially in infrastructure endeavors, effectively slashing costs, shortening project durations, and minimizing maintenance expenditures. Geosynthetic textiles, a subset of technical textiles, play a vital role in enhancing the longevity of railways and roadways. Their integration not only extends the design life of these transportation systems but also significantly reduces maintenance and construction outlays. This dual benefit underscores their significance in modern engineering practices, where efficiency and sustainability are paramount. Geotextiles, thus, emerge as transformative agents in the construction landscape, fostering cost-effectiveness and durability in critical infrastructure development projects.

Q: What are the industry standards or codes applicable to the manufacturing of geosynthetic textiles?

A: Previously, there was a lack of formulation of codes and standards. However, since 2014, the new government has taken significant steps to enhance the quality of construction project materials. Notably, Minister for Road Transport & Highways, Nitin Gadkari, spearheaded the implementation of geosynthetic textiles in all national highway projects. Additionally, the Ministry of Road Transport and Highways has established numerous standards for geosynthetic textile use. Furthermore, the Research Designs & Standards Organisation has devised standards for geosynthetic materials in railways. As a result, it is now obligatory to incorporate geosynthetics in all projects based on design requirements.

Q: What is the typical lifespan of geosynthetic products?

A: Geosynthetic products utilized in road construction typically boast a lifespan of 25 to 50 years, contingent upon various factors such as material type, environmental conditions, traffic intensity, installation precision, and maintenance regimen. These materials, encompassing geotextiles, geogrids, and geocells, endure stresses from weather fluctuations, UV exposure, moisture, and chemical contact, all of which may contribute to degradation over time.

Moreover, heavy traffic loads and inadequate installation techniques can hasten the deterioration process. Routine maintenance, including inspections and repairs, is crucial for extending the longevity of these geosynthetics. Adherence to recommended installation procedures and utilization of high-quality materials can enhance their resilience against environmental and mechanical stressors, thereby prolonging their service life. By factoring in these considerations and implementing proactive maintenance strategies, engineers and project managers can optimize the performance and durability of geosynthetic components in road construction projects.

Q: Are these products manufactured and disposed of in a manner that minimizes environmental impact?

A: Our products prioritize environmental friendliness, particularly evident in the manufacturing process of our nonwoven geotextile. We utilize recycled polyester fiber, effectively repurposing plastic waste generated in India. This fiber is then transformed into fabric, which finds extensive use in modern road construction. Furthermore, we meticulously design all our products to minimize transportation and handling costs. Consequently, they have become increasingly popular choices in contemporary applications.

Q: What are the safety implications of using geosynthetic products in road construction for driving?

A: Certainly! The improvement in road conditions is notable. Previously, our roads were riddled with refractive cracks and dangerous potholes, contributing significantly to accidents in India. However, the adoption of geosynthetic technology in road construction has led to a remarkable change. Now, these roads are not only smoother but also safer, as the incidence of refractive cracking and potholes has drastically reduced. This advancement marks a significant step towards enhancing road safety and overall transportation infrastructure.

Q: What is the comparative speed of road construction using geosynthetic materials versus conventional methods?

A: In contrast to conventional approaches, where construction time typically ranges from 30% to 60% longer, modern methods offer significant time savings. Traditional reliance on boulders, now scarce and environmentally detrimental, underscores the need for innovative solutions. Geo grids and geosynthetic materials emerge as game-changers, reducing construction timelines by an impressive 40% to 50%. This shift not only streamlines processes but also aligns with sustainability goals, minimizing ecological impact while enhancing efficiency in slope and embankment construction.

Q: Have these materials undergone laboratory testing to ensure they can withstand the weight and friction exerted by vehicles?

A: Before reaching the customer’s hands, every geosynthetic product undergoes meticulous laboratory testing to ensure quality and reliability. We meticulously tailor our manufacturing process to align with the precise requirements outlined in the customer’s road design, ensuring optimal performance and longevity. The strength of these products hinges on the careful selection of materials and the detailed specifications provided by the customer. Each item is meticulously customized to meet the unique demands of the project. By prioritizing our clients’ specific needs, we guarantee that every product we deliver is not only functional but also of the highest quality.

Q: What is the current landscape of the Indian market for geosynthetic materials, and could you provide insight into your company’s turnover within this sector?

A: The Indian market is experiencing remarkable growth, primarily fueled by the widespread integration of geosynthetic textiles in infrastructure projects, effectively expediting construction processes. This surge in demand can be attributed to the cost-effectiveness of these products. For instance, Suntech, a key player in the industry, boasts a substantial revenue stream of around Rs. 250 crores, inclusive of export earnings. This underscores the significant impact and potential of geosynthetic textiles in the Indian construction sector.

Geosynthetic Layers for Roads Designed by Suntech Geotextile
Geosynthetic Layers for Roads Designed by Suntech Geotextile
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